Aluminium-plastic Composite Panel Producing Machine


The producing product:
(Aluminium-plastic composite panel)
(composited aluminum and plastic decking)
(Aluminium Plastic Board)

1. Aluminium and plastic composite board introduce

Plastic as core material, the surface composite with Aluminium.

With the characters of variety color, light weight, easy process and weather enduring well.

Product capability:

a. confirm to the design requirement of high layer screen-wall

Light weight, with good anti wind capability

b. Long life

c. Environment protect and fireproof

d. Easy construct

e. Decoration effect flowery

2. Aluminium and plastic composite board producing principle and flow

Through hot press roll stick two kinds of material (PE and Aluminium skins) to one piece, let them cann’t be divided forever

PE Press out---------hot press composite--------cold and shaped

3. Aluminium and plastic composite board machines

3.1 composing

3.1.1 Main press out machine170-351set

3.1.2 hydraulic pressure fastly change net device1set

3.1.3 Shaped plastic mould head

3.1.4 board press and polishing machine

3.1.5 board draw and trim machine

3.1.6 Roll temperature control device

3.1.7 Hot press composing device

3.1.8 heater

3.1.9 open Aluminium roll device

3.1.10 cold element

3.1.11 draw and pull film device

3.1.12 board trim and cut device

3.1.13 control box

3.1.14 operate box

3.1.15 material dry machine

3.1.16 color material machine

3.1.17 vacuum fill material machine

3.1.18 air-compressor

4. For whole machine

4.1 Size :length : about 40mwidth: about 3mheight: about 2mcenter hight: about 1.3m

4.2 machine color: General is Green, can be pointed by user.

5. Machine capability and specification

5.1 Producing finished product range

board thickness: 2mm-5mm +/- 0.05mm

width: 1000mm-1300mm

5.2 Using raw material introduce

5.2.1 Plastic LLDPE or rebirth PE

thichness:1.5mm-5mm

width: 1000mm-1300mm

5.2.2 Aluminium roll

thickness: 0.04-0.5mm

width:1000mm-1300mm

5.2.3 macromolecule film

variety macromolecule film is ok

5.2.4 PE protect film

variety protect film is ok

5.3 Producing speed

Design speed: 5.0m/min

Assure producing speed: 1.6m/min

(speed is related with board thickness)

5.4 PE press quantity

Max: 600kg/hr (LLDPE)

(it is related with raw material used)

6. Water, oil, electricity, gas introduce

6.1 electricity

6.1.1 power supply: 380V three phase50Hz

6.1.2 electricty capacity

6.1.2.1 Main press out motor: 185KW

Main press out hearting and cold: 110KW

Dry system: 60KW (based on the raw material)

6.1.2.2 Hydraulic pressure fastly change net6KW

6.1.2.3 Mould head10KW

6.1.2.4 three stick polish press 5KW

6.1.2.5 composite device driving system4KW AC

Heating system144KW AC

Hot oil drive11KW AC

6.1.2.6 cold system 3KW AC

6.1.2.7 draw and cover film 4KW AC

6.1.2.8 cut element 6KW AC

driving force162KW

spring force196KW

6.1.3 Voltage and frequency range

voltage: 100% +/- 10%,Frequency: 50Hz +/- 5Hz

6.2 colding water

6.2.1 presure: 1-2kg/cm2

6.2.2 temperatue: normal temperature

6.2.3 supply quantity: 6m3/h

6.2.4 Need 10T cold tower for recycle colding

6.3 compressor air

6.3.1 supply pressure: 5-7kg/m3

6.3.2 air quantity: 1.3m3/h

7. Machine device specifications

7.1 Main press out machine

7.1.1 type: 170/35

7.1.2 Main motor: 185KW-1490rpmAC motor

7.1.3 gear-box:

Speed ratio: 1:20

Lubricate: 150# gear oil

Colding: water cold

7.1.4 Screw

Diameter D: 170mm

L/D: 1:35

Material: 38CrMoAL

Surface: Nitrogen dealing

7.1.5 Material canister

Material: 38CrMoAl

Surface: infilter nitrogen, burnish

Heating zone: 8 zone, electric hot

Cold method: wind cold, water cold

7.1.6 dry machine and fill material machine

Volume: 400kg3 set

Material: stainless steel, outer coating high temperature paint

Fill material capacity: 400kg/h

7.2 Change net device

Kind: hydraulic pressure automatic changing

Material and inner surface: 45# steel, heat dealing, polish

Hydrawlic element: 3.7kW/100L

Temperature control zone: 1 zone

Heat method: electric heat

Cold method: water cold

7.3 Mould

Mould orifice width: 1450mmadjustable

Mould thickness: 1-6mm adjustable

Heat zone: 5 zone

Heat power: 32kw

7.4 press polish machine

7.4.1 Material: 45# steel, double layer screw structure

surface: polish, plating rigidity nobelium

three roll diameter: Ø 405mm

7.4.2 Temperature control system

water heating: 15kW

driving force: 6kW

colding system: colding tower

7.5 PE drawing and trim device

Material: resist hight temperature, resist grind pastern roller, plating chromium roller.

Powre force: 4kw frequency conversion control

7.6 composite parts

7.6.1 machine parts

two group roller, totla 4 rolls, 2rolls is a group, separated heating for each roll.

First group: Ø405mm

Second group: Ø405mm

Surface: plating hard chromium, polished

Driving force 4kw , frequency conversion control

Press force: air pressure 7-8kg/cm2200X100(4sets)

PE pre-heating: red infrared heating

7.6.2 temperature control(oil conductor heating)

temperature control: 4 zone

way: hot oil recycle

oil pump: 2.2kW AC

temperature control range: 30ºC-250ºC +5ºC

7.7 Aluminium roll discharge machine:

width: 1300mm

aluminium roll diameter: 1500mm

core size: Ø400-405mm: Ø150

tension control: 2K-2A current tension control

corrective deive: pastern roller air pressure plating film

(running car and suspender device is readied by user)

7.8 colding element:

colding method: nature wind cold2KW

water colding method: 4 rolls cold (option) 3kW

7.9 drawing and coating film element

it is composed by two groups roller, two groups main drawing, two groups film coating.

First group: Ø250mm

Second group: Ø 320mm

Driving force:3kW frequency conversion control

Clearance and press:air-press, the press is adjustable.

7.10 trim and cut

width: 1000mm-1300mmadjustable

length: 0mm-6000mm adjustable

cut method: auto measure length.

7.11 control cabinet

7.11.1 press out machine frequency conversion control cabinet

7.11.2 temperature display control cabinet

7.11.2.1 total: 14 zone

bobbin: 8zone

hydraulic pressure fast change: 1 zone

mould head: 5zone

7.11.2.2 screw roller input material water cold

7.11.2.3 screw roller wind cold control

7.11.2.4 screw roller heating and mould head heating power indicate.

7.11.2.5 current and voltage meter

7.11.3 PE shaped control

7.11.3.1 polish roller driving frequence control

7.11.3.2 polish roller water heating and cold system control

7.11.3.3 PE drawing device control

7.11.4 main control cabinet

7.11.4.1 composite roller speed control

7.11.4.2 drawing speed control

7.11.4.3 composite tension control

7.11.5 hot oil stove temperature control

7.11.6 auto measure length control

7.12 backup tools

provide partial device’s maintaince tools and parts.


Machine drawing: